Alaska Railway Technology

October 17, 2014

This post examines some of the technologies, construction techniques, and equipment commonly found on small railways and tramways in Alaska (many of which I have documented here).

porter 0-4-0

Alaska short line railways were often built rapidly on a shoestring budget, to serve an industry of unknown financial return. In several cases they were built as parts of investment schemes or frauds, and never intended to be permanent. As such, these lines used many techniques developed for temporary logging, mining, and construction railroads in the Pacific Northwest. They also used a wide range of motive power, often choosing cost over effectiveness.

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Rails:

The simplest and cheapest guide rails were simply logs laid end to end, the so-called “pole road”. This could be traversed by a wide-flanged wheel or even a tire-less automobile rim. The ride was generally not very smooth and required a very low speed. The poles would only last a few years at best, and less in rainy coastal climates. In Alaska, such tramways were typically under a mile in length and hauled by animals, although lower-48 logging companies used everything from steam locomotives to tractors to modified trucks. Fairbanks miner and contractor H. M. Henning placed a want ad in a 1905 edition of the Engineering News Record seeking a pole road locomotive, I have been unable to determine where he intended to use it or if he ever purchased one.

poleroad

The next step up from poles were wooden rails, often 4x4s cut by an on-site sawmill. This was sometimes referred to as a “plank tramway”. Rails could be covered with strap iron to improve the lifespan of the wood. Most standard rolling stock and light locomotives could be used on iron-topped planks. A downside was the tendency to “snakehead”, the metal straps could come un-pinned from the wood and curl up to pierce the bottom of the cars. Tramways of this type could be found all over Alaska in the late 19th and early 20th centuries, ranging from 1-15 miles in length.

jualin

Standard iron or steel rails were the mark of a better-funded and more permanent railway or tramway. Rails are rated by weight in pounds per yard, so “30lb rail” means that 1 yard of rail weighed 30lbs. The heavier the locomotive and cars, the heavier the rail needed to be. Modern North American railroads  commonly use 75-140lb rails. Mine cart tracks were sometimes as light as 8lbs. Street railway track was commonly 30-45lbs. For small contractor’s locomotives such as the one used at Funter Bay (approximately 10 tons loaded weight), the manufacturers recommended a minimum of 25lb rail, although 15-20lb rails were common on short lines. The AJ Mine hauled heavy rock loads over 50lb rails. The White Pass & Yukon also used 50lb rails. The Tanana Valley Railroad and the Yakutat & Southern Railroad both used 40lb rails. The Alaska Railroad began with 55-75lb rails and now uses 115-141lb rails on main line and 90lb on some sidings.

Some example rail sizes based on the author's collection.

Some example rail sizes based on the author’s collection.

Low budget railways often purchased second-hand “relaying” track that had been pulled out of service due to wear or damage. Rails were in such demand that they were often pulled up and re-laid 3 or 4 times as companies closed or failed and equipment was sold to other operations. Track condition was less important at the low speeds of most small railways and tramways, but court documents record a number of injuries from derailments on Alaskan short lines.

relaying

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Grades:

For flat ground, the simplest grade was a corduroy road with rails spiked to it. This was commonly used on muskeg or permafrost, where the grade could “float” on top of the loose ground. It was subject to subsidence and frost heave, and often became a roller-coaster track after a few years. Ties could also be laid directly on the ground, although they tended to sink in if spaced too far apart.

As flat ground is a rare commodity in coastal regions of Alaska, a more common approach was the trestle grade. This raised most or all of the track on wooden supports, which could maintain a level path over and around uneven ground. High enough trestles also eased snow removal. A walkway was sometimes provided between the rails for humans or draft animals.

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Tram with wooden grade and center walkway, with part of a hand-pulled car. Photo courtesy AKphill.

Two types of grade are seen below, rails on corduroy are on the right, and a log trestle is on the left:

asl_ms247_1_03

Courtesy of Alaska State Library, MS 247 1_02

A variant of trestle grades is the boardwalk tram, where rails were laid on or into a wider wooden boardwalk (examples of which can be found in place of roads in many rural communities). These typically ran between multiple buildings of an industrial complex such as a cannery, mine, smelter, or pulp mill.

Boardwalk tramway at Sand Point:

sand point

Public domain photo courtesy of USGS Photo Library.

Gravel-ballasted grades were a significant upgrade and represented a long-term commitment to the rail line. They required significant labor, extensive ground preparation and surveying, and a ready source of gravel, but paid off with less ongoing maintenance. Some mines used their crushed tailings or waste rock as track ballast. Even a gravel-ballasted railroad grade could suffer from permafrost heave and ground deformation, as seen in the below photo of the CRNWRR grade, 20 years after abandonment:

foj00012

Public domain photo courtesy of USGS Photo Library.

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Power:

Horses and mules were often the first “power” on small tramways. Some short lines continued using draft animals into the 1920s, although others upgraded to mechanical power as finances and hauling tonnage dictated. In the Nome area, and reportedly in other parts of the state, dog teams were used to pull small flatcars. These were often called “pupmobiles”.

pupmobile

Public domain photo courtesy USGS Photo Library

Very short and/or very steep tramways used fixed or stationary engines, either steam donkeys, small internal combustion winches, or electric hoists. Usually a very steep tramway was referred to as an “Incline”, and could operate either as a single-track or a 3-4 rail funicular.

A few incline trams were of the gravity or counterweight type, using only (or mostly) the weight of a descending car to raise the ascending car on a parallel track. This worked best when there was a steady supply of rock (ore and/or tailings) at the upper end.

Steam locomotives began replacing horse power in the 1880s, and remained in use in Alaska into the 1950s. Small “dinkey” engines could be found all over the state, the design of choice for most short lines was the 0-4-0 saddle tank locomotive. The short wheelbase allowed a tight turning radius and ability to take uneven track. The small size gave a good power to weight ratio and simplified delivery to remote locations. No tender was needed, as water was stored in saddle tanks hung over the boiler and fuel could be kept in bins in the cab. Such locomotives could be purchased new from major manufacturers including H.K. Porter, Baldwin, and Davenport, who marketed them to mines, plantations, factories, and contractors. They could also be acquired second-hand from construction companies in the lower 48. When urban street railways began electrifying, small steam dummies became available as surplus. Fuel was local coal or wood, making operation relatively cheap. The main drawbacks were low speed and limited fuel capacity. Several midsize railroads in Alaska (Such as the Y&SRR and TVRR) outgrew their original saddle tank engines and upgraded to faster, longer-range units.

Porter tank locomotive

Small locomotives were often described by loaded weight and piston size. 8-10 ton locomotives with 7×12 pistons were common in Alaska. A few short lines used 0-4-2 configurations, allowing slightly more speed and hauling power at the expense of wider turns, and at least one short line seems to have used an 0-4-4 locomotive.

Internal combustion locomotives were also found on small Alaska railroads. Many were home-made affairs cobbled together from spare parts. Converted tractors and autos were common, with Ford cars and Fordson tractors being some of the most popular. Small gasoline switch engines were sometimes used, and sometimes steam locomotives were converted to use oil or gas engines. A variety of railway “critters” can be seen in this video, operating at Nome after the steam railroad was converted to a public tramway. These are some good examples of some of the locally-built motive power found on other Alaskan short lines.

ford

Electric battery locomotives were often found underground, but were less common for surface tramways. A few larger mines used trolley-type electric locomotives, with power supplied by overhead wires. Both types required a cheap source of electricity (usually hydroelectric dams or ditch systems).

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Battery locomotive at Apollo Mine, photo courtesy AKphill.

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Rolling Stock:

Small 4-wheeled flat cars were the most versatile and popular rolling stock found on Alaska short lines. They could handle sharp curves, carry most types of load, and be pushed or pulled by anything from humans to locomotives. During construction of a railroad or mine, they could haul materials and lumber, and after completion they could haul loose material with the addition of stake and fence sides. Often these would be coupled via long poles which increased the turning radius between cars. Longer loads could be stacked across two cars, or a temporary flat car could be built using two smaller cars as individual trucks. Photos commonly show short trains of 2-3 cars pushed ahead of the locomotive, especially uphill. This likely assisted with braking, as the cars would not have their own brakes.

Berner's Bay Watermarked Crop

Lumber on coupled flat cars at Berner’s Bay, photo courtesy of Michael & Carolyn Nore

Once a mine or industry had finished construction and begun hauling regular loads on its railroad, more specialized cars were sometimes used. For mines these usually included small 4-wheeled ore carts or larger hopper cars. Canneries also favored box hoppers to transport bulk fish. Coal depots usually had small side-dump cars (vs end-dump mine cars). Only a few small railroads used dedicated passenger cars, more often workers would ride to the job site on modified flatcars or on the locomotive. This was often in violation of company safety rules, occurring with a nod and a wink from the train crew and resulting in injuries when cars derailed or collided.

mine car diagram

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More Railroad Updates

August 1, 2013

I’ve been poking at my Obscure Railroads of Alaska page a bit more. It’s fairly unorganized at this point, being mostly a running list of trams and small railways that I’ve found. My hope is that it will help other rail and history enthusiasts like myself. Hopefully it can serves as a landing page and jumping-off point for further research on small town Alaska rails, I’ve tried to provide links to source documents when possible. When I started this (a bit by accident), I had never heard of many of these lines, despite having a long-running interest in railroads and Alaska history. The information is out there, it’s just buried a little beyond the scope of easy viewing and mainstream histories (As a kid I was always frustrated at how vague and incomplete things like Alaska Geographic’s railroad issue were).

Randy Hees of PacificNG.com is one of the people who’s been quite helpful on this topic. He recently mentioned my website in a blog post. He also discusses the challenges of tracing the overlapping and twisting history of Alaska and Yukon railroads.

Eventually I might try to break the railroad page up into sub-sections or sort it by region, length of line, or other useful statistics. I also hope to refine the details on some of these, often the source documents are a little “fuzzy” about dates, names, or routes.

While I’m at it, I would also like to thank the Alaska State Library’s Digital Archives collection for letting me use some of their material. I’m sure they are getting tired of me sending in permission forms!

 


The Funter Bay Railroad

July 17, 2013

In the first half of the 20th century, Funter Bay had a small railroad running to mine workings at the base of Mt. Robert Barron (originally known as “Funter Mountain”).

rail1

A short mine railroad was first reported in 1895, when a newspaper article described plans for “about 1,000 feet of railroad track” running along the beach to various mine tunnels. This would likely have carried ore carts pushed by hand or pulled by draft animals.

Newspaper reports state that workers began laying 36-inch narrow-gauge rails towards the mountain in 1912. Originally, this track consisted of 4×4 wooden rails, spiked to an existing corduroy wagon road bed. The rails could have had strap iron on top, as did other wooden tramways in the area.  A 1920 inventory of company assets describes the line as 4000′ of 36″ gauge surface tram, and a 1921 map labels it “wooden tramway”. It was elsewhere listed as a “tram road” (many of these terms are used interchangeably in describing small railroads). Initially four ore cars of about 3 tons were used, these had steel wheels and wooden boxes, and were hauled by mules along the wooden track. Although a “locomotive boiler 40hp with 40hp engine” is inventoried in 1920, this seems to have been connected to a sawmill at the time and not related to the tram.

Between 1920 and 1926, the track was upgraded with steel rails, laid on the same corduroy grade in between the existing wooden rails (which had become rotten by that time). The new line was approximately 25″ gauge, and seems to have used 20 or 25lb steel rails (30 tons of 20lb rails were purchased around 1926, along with frogs and switches, to supplement an existing stock of 11 tons of 20 and 25lb rail). Twelve additional all-steel ore cars were purchased second hand from the Gastineau Gold Mining Co in Juneau (which had shut down and begun selling off equipment in 1921). Also in 1926, consulting engineer A. A. Holland recommended that the track be straightened, graded, and ballasted to prevent derailing. Holland suggested that cars should be hauled by cable due to the grade near the mountain, noting that locomotive haulage would require new track to take the steepest part of the hill more gradually.

1926 photos showing wooden rails with and without steel rails laid between them:
Funter Track

Some of Holland’s suggested improvements were implemented in 1928, when a letter to Governor Ernest Gruening reported construction of a “surface railroad” and purchase of a locomotive and cars. The wooden roadbed was replaced with gravel from mine tailings. After 1932 the line is referred to on maps and documents as a railroad, vs a tramway. This distinction may have had two factors behind it. For one, many early tram/railroad lines in Alaska used wooden trestles or ungraded track for their entire length to avoid the cost of permanent gravel grades. The switch from corduroy to graded roadbed at Funter would have been a significant upgrade. Secondly, the use of a steam locomotive seems to have boosted the status of small operations. One or two-mile short lines with locomotives were more often called “railroads” while five or ten-mile horse-drawn lines often remained “tramways”.

The company acquired a used 0-4-0T “Dinky” saddle tank steam locomotive around 1928. It seems to have been built by the Davenport Locomotive Works, but no identifying marks are left. It is anecdotally reported to be surplus from the Treadwell mines, which used steam locomotives at least until 1912-1913. Treadwell suffered a collapse in 1917 and finally shut down the last shaft in 1922, then sold the remaining equipment and property to the Alaska Juneau mine in 1928. As the AJ used electric locomotives of different gauge, the surplus steam locomotives were probably made available at bargain rates.

0-4-0T locomotive from Funter Bay:
SONY DSC

The locomotive may have looked something like this when operating.
modified

The total height is about 6′ (Treadwell’s specs called for a 5’7″ maximum clearance). This would have been considered a “contractor’s locomotive”, a type frequently used on temporary track in construction sites, to move dirt or materials around before dump trucks became common. Mines found them convenient due to their light weight and ability to handle uneven, steep, or sharply curving rails. I am not sure if the locomotive had an open cab (as apparently did most of the steam locomotives at Treadwell), or if it had an enclosed or even removable cab (at least one Treadwell locomotive was ordered with a removable cab, and a wooden cab could have been added later). Southeast Alaska’s climate would make at least a roof desirable, other small locomotives in the area had standing-height cabs when there were no clearance restrictions.

Here are some similar locomotive configurations that could have resembled this one:
Davenport locomotive with enclosed cab (larger version than this one).
Small locomotive with open cab.
Similarly sized locomotive (this one a Porter) with low-profile cab.

Such locomotives and light railroad equipment could be mail-ordered new or used from catalogs or classified ads in industry magazines.

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Front view of Funter Bay steam locomotive:
SONY DSC

Eventually, the rail line from the beach to the mountain was 4100ft long. A branch of about 1500-2000ft ran parallel to the beach just above high-tide line, connecting older mine workings along the shore. A report from around 1915 mentions “several miles of railroad” running “along the shore and back into the various tunnels”, but this seems a bit optimistic. Ore carts were hauled underground by mules, and later by electric battery locomotives (several documents mention multiple electric locomotives purchased prior to 1956, including a 3-ton GE). The tunnels along the beach are now collapsed or flooded.

Funter Track 2

Two sizes of rail wheels and axles lying on the beach at Funter Bay, the larger gauge set may have been from the 36″ gauge mule tram:
IMG_1382

Railroad trestle at Funter Bay in the 1920s:

asl_ms247_1_03

Courtesy of Alaska State Library, MS 247 1_02

The following picture shows some track along the beach and what might be a switch:

dual gauge

Courtesy of Alaska State Library, MS 247 1_01

Today the beachfront track is mostly washed out, rusted away, or buried under decades of organic debris which are slowly forming new soil on top of the railway.

rails2

The steam locomotive was used until around 1951, when the owners seem to have decided it was inefficient. I am not sure if it was fueled by wood or coal, but feeding it would have been time consuming either way. The owners attempted to “modernize” the unit by converting it to a Plymouth gasoline engine. Such was sometimes the fate of other steam locomotives in Alaska and elsewhere. An untitled, undated (but probably from 1951 or ’52) note in government files mentions that the conversion cost $1,000. Another note in the file mentions work on a Plymouth engine cowling and head in April 1952. Another sheet mentions that “A steam locomotive for use on the surface tramway was being converted to gasoline power.” and that the $1,000 price tag included “Repairs to locomotive surface and aerial tram (haulage)”.

locomotive conversion

Since the front of the dinky locomotive was cast to the frame, it would have been hard to simply cut the boiler off. The miners used the old standby of Alaska repairs: If you don’t have the right tool, try dynamite! The story goes that they simply blasted the boiler off the frame, resulting in severe cracking to the front casting:

SONY DSC

The gas engine conversion proved to be underpowered; the unit worked on level ground but was unable to make it up the hill between the waterfront branch and the main line to the mountain. The whole rig was abandoned until the early 1970s, when it was salvaged by railroad enthusiast Jim Walsh and moved to Nevada.

A map showing part of the former rail line. The beach section is not shown.

RR map 2

By the late 1950s, maps begin show the line as a road rather than a railroad or tramway, the mine having switched to trucks for transportation. Today there is essentially nothing left of the railroad at Funter Bay. The tracks have all become buried or salvaged for other projects (such as Ray Martin’s marine railroad and planned logging railroad). The land is privately owned and not generally open to visitors.

The locomotive is probably the last major artifact left from this line, and I am greatly appreciative of Jim Walsh’s time and generosity in letting me see it! I am still searching for additional information on this locomotive, such as the construction year, ownership history (Treadwell or otherwise), mechanical specifications, or even old blueprints, but I’ve been unable to track down many details (I spun off another page on small Alaska railroads based on information found during this research). If any readers know of a source for such information, or a possible line of inquiry, I would love to hear about it! As usual, my email address is (replace <AT> with @): gabe <AT> saveitforparts.com


Sidetracked: Obscure Railroads of Alaska

July 9, 2013

So… while researching AK history I accidentally found a whole bunch of forgotten railroads that aren’t well documented (if at all) in official rail histories. Kind of like finding spare change in the couch, but with more rust! I managed to get myself totally distracted from my Funter Bay history, while I typed up a quick list of these lines. I’ve tried to include links to supplementary information, but it’s a work in progress, and any information anyone might have would be appreciated!  Since it’s a long list, I’ve gone ahead and made it a separate page on the site, you can find it at the link below:

https://saveitforparts.wordpress.com/projects/lesser-known-and-obscure-railroads-of-alaska/